255mm 48 Teeth TCT Circular Saw Industrial Blade For Porcelain Ceramic Tile
Description:
The main structural components of industrial circular saw blades are typically as follows:
1,Blade Body:
- This is the main part of the blade, made of high-strength alloy steel materials, such as high-carbon steel, alloy steel, or tungsten carbide.
- The blade body provides the necessary strength and rigidity for the cutting operation.
2,Saw Teeth:
- The saw teeth are located along the edge of the blade body and are responsible for the actual cutting action.
- The design of the tooth shape, material, and angle directly affects the cutting performance and efficiency.
3,Blade Holes:
- The holes at the center of the blade are used to mount the blade onto the machine's spindle.
- The size, shape, and positioning of the holes determine the blade's installation accuracy and stability.
4,Limiting Slots:
- A series of limiting slots or grooves are often present around the blade's periphery.
- These limiting slots can reduce the blade's weight, lower the centrifugal forces, and provide interfaces for blade fixation and positioning.
5,Cooling Holes:
- Some blade designs incorporate cooling holes or channels in the blade body.
- These allow for liquid or air-based cooling to effectively dissipate the heat generated during the cutting process.
6,Balancing Holes:
- To ensure blade balance, one or more balancing holes may be drilled into the blade.
- Adjusting the position and size of these holes enables fine-tuning of the blade's dynamic balance.
Industrial Blade Specifications:
Product name | 255mm 48 Teeth TCT Circular Saw Industrial Blade For Porcelain Ceramic Tile |
Material | TCT |
Hardness | HRC42-72 |
Precision | ±50 Micron |
Length | 355mm |
Width | 40mm |
Thickness | 1.5mm |
Applicable Industries | Manufacturing Plant |
The geometric shape and dimensions of industrial circular saw blades have a significant impact on their cutting performance. The key factors include:
1,Tooth Shape:
- The angle, size, and profile of the saw teeth directly affect the chip removal, tool vibration, and smoothness of the cut.
- Sharper tooth designs generally provide better cutting performance, but need to be balanced with strength and wear resistance.
2,Blade Diameter:
- Larger blade diameters offer higher cutting capacity, but also increase centrifugal forces and vibration.
- The optimal diameter must balance cutting ability, stability, and mechanical strength.
3,Blade Thickness:
- Thinner blades can reduce the size of cut chips, thus lowering wear.
- However, excessively thin blades are prone to deformation or breakage, so a balance between rigidity and weight is required.
4,Arbor Hole Diameter:
- The correct arbor hole size ensures stable blade installation and dynamic balancing.
- Too large a hole compromises strength, while too small a hole makes installation difficult.
5,Blade Back Angle:
- The blade back angle determines the angle of contact between the blade and the workpiece, affecting cutting performance and chip evacuation.
- Negative back angles are commonly used to improve cutting efficiency.
6,Cooling Hole Design:
- Strategically placed cooling holes can effectively dissipate heat buildup during the cutting process.
- The size, number, and location of the cooling holes need to be optimized for the specific application.
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