90*60*0.8Mm Round Slitter Blades Stainless Steel For Lithium Industry
Description:
Here is an overview of the manufacturing process for stainless steel circular slitting blades:
1,Material Selection:
- High-quality stainless steel alloys are chosen for their superior strength, hardness, and corrosion resistance.
- Common stainless steel grades used include 304, 316, and 440 series.
2,Blank Cutting:
- The stainless steel material is first cut into circular blank discs using precision cutting techniques.
- This ensures the correct initial diameter and shape for the final blade.
3,Grinding and Sharpening:
- The circular blanks undergo specialized grinding and honing processes.
- This creates the precise cutting edge geometry and ensures an ultra-sharp, long-lasting cutting surface.
4,Heat Treatment:
- The blades may undergo heat treatment processes, such as hardening and tempering.
- This enhances the mechanical properties, including hardness, wear resistance, and toughness.
5,Precision Finishing:
- The blades are meticulously finished to tight tolerances.
- This includes surface polishing, chamfering, and drilling the center arbor hole.
6,Quality Inspection:
- Rigorous quality control measures are implemented, including dimensional checks and testing.
- This ensures the blades meet the specified performance and safety requirements.
7,Packaging and Delivery:
- The finished blades are carefully packaged to prevent damage during transportation and storage.
- They are then shipped to the customers for installation and use in various cutting applications.
Rotary Slitter Blade Specifications:
Product Name | Round Slitter Blades |
Material | Stainless Steel |
Precision | 0.01-0.03mm |
Hardness | HRC 46~78 |
Outer Diameter | 90mm |
Thickness | 0.8mm |
Inner Diameter | 60mm |
Applicable Industries | Manufacturing Plant |
Let me provide more details on the heat treatment process for stainless steel circular slitting blades:
1,Hardening:
- The stainless steel blades undergo a hardening heat treatment process.
- This typically involves heating the blades to a specific austenitizing temperature, usually between 1020°C to 1120°C (1868°F to 2048°F), depending on the steel grade.
- The blades are then rapidly cooled, often by quenching in oil or water, to transform the austenite into a hard martensitic structure.
2,Tempering:
- After hardening, the blades undergo a tempering process.
- Tempering involves reheating the blades to a lower temperature, typically between 200°C to 650°C (392°F to 1202°F), and holding them at that temperature for a specific duration.
- The tempering process relieves internal stresses and improves the overall toughness and ductility of the blades.
3,Cryogenic Treatment (Optional):
- Some manufacturers may employ cryogenic treatment as an additional step.
- This involves cooling the blades to extremely low temperatures, often below -80°C (-112°F), and holding them at that temperature for a certain period.
- Cryogenic treatment can further enhance the wear resistance and durability of the blades by inducing the transformation of retained austenite to martensite.
4,Stress Relief:
- After the hardening and tempering processes, the blades may undergo a stress-relieving heat treatment.
- This involves heating the blades to a lower temperature, typically between 450°C to 650°C (842°F to 1202°F), and holding them at that temperature to relieve any residual stresses.
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